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At Rice Machinery, we are proud of the Products we offer and back these products with our Factory Trained Technicians .
 
 
Products

Sharp CNC Model #SV2414 Series Mini Mill & Super Mini Mill
  With Fanuc 0i-Mate MD Control  
High Precision Compact Vertical Machining Center 
 
Sharp CNC Model #SV2414 Series Mini Mill & Super Mini Mill
 
SV-2414 Series with Fanuc 0i-Mate MD
 
The Sharp SV-2414 series of compact vertical machining centers are engineered to have unsurpassed quality and outperform all other machines in its category. This is a extremely rigid “C” frame design using hardened and ground box ways. All structural components are made of Meehanite casting with internal ribs running throughout each section. Precision hand scraping of each section provides near perfect alignment assuring long term accuracies.
Spindle choices include a 15 hp, 8,000 rpm CAT 40 for the SV-2414. The SV-2414S offers a 15 hp, 10,000 rpm CAT 40 spindle.
 
The new Fanuc 0i-Mate MD control with color LCD is used along with all Fanuc motors and drives. For operator convenience, a remote jog handle is standard.
 
Valuable standard accessories include convenient pull out coolant tank, flood coolant, halogen work light, auto-lubrication system and internal base coolant flush system.
 
SV-2414 Series Standard Features
     
Machine Travels:
•  X = 24” / “Y” = 14” / “Z” = 18”
Worktable
•  27.6” x 13,78”
CNC Control:
•  Fanuc 0i-Mate MD
•  8.4” color LCD
•  Remote jog handle (MPG)
•  All Fanuc motors & drives
•  AI advanced preview control (12 blocks look ahead)
•  PCMCIA memory card slot
•  4 spare M codes
•  RS232 port
Spindle
•  CAT-40 taper
:•  Model SV-2414: 8,000 rpm / 15 hp
•  Model SV-2414S: 10,000 / 15 hp
•  Spindle orientation
•  Spindle air blast
Automatic Tool Changer:
•  Model SV-2414: 10 station (armless type)
•  Model SV-2414S: 16 station (armless type)
Coolant System:
•  42 gallon roll out coolant tank
•  Flood coolant system
•  Base coolant flush system (internal chip wash)
 
Machine Construction:
•  All Meehanite cast iron structural components
•  Precision hand scraping on all structural components
•  Full metal enclosure with removable side doors
•  Full metal way covers
Hardened & Ground Box Ways on all Axes
Double Anchored, Pretensioned, Double Nut Ball Screws
Rigid Tapping
Auto-Lubrication System with Alarm
Halogen Work Light
3 Tier Status Light
Air Reservoir Tank with Alarm
Floor Space (without chip conveyor)
•  W: 73” / D: 80” / H: 88”
•  Overall height can be reduced to fit through a 78” door opening by removing Z axis motor
 
Standard Machine Specifications
Specifications
SV-2414
SV-2414S
Work Capacity
     
X axis travel
mm (inch)
610 (24)
Y axis travel
mm (inch)
355 (14)
Z axis travel
mm (inch)
460 (18.1)
Spindle nose to table
mm (inch)
70 - 530 (2.8 - 20.9)
Spindle center to column
mm (inch)
415 (16.3)
Worktable
    
Table area
mm (inch)
700 x 350 (27.6 x 13.78)
Floor to table
mm (inch)
835 (32.9)
Max. workpiece weight
kg (lb.)
350 (770)
T-Slot (Number x Width x Pitch)
 
5 x 16 x 63.5 (5 x 0.6 x 2.5)
Spindle
     
Spindle taper
 
CAT-40
Spindle speed
rpm
8,000
10,000
Spindle motor: cont. / 15 min
kw (hp)
7.5/11 (10/15)
7.5/11 (10/15)
Spindle torque: 15 minute rating
nm (ft-lb.)
49 (36) @ 1500 rpm
61 (45) @ 1500 rpm
Transmission
 
Belt
Automatic Tool Changer
         
ATC type
 
Armless
Tool capacity
 
10
16
Max. tool diameter
mm (inch)
120 (4.7)
93 (3.7)
Without adjacent tool
mm (inch)
150 (5.9)
Max. tool length
mm (inch)
300 (11.8)
Max. tool weight
kg (lb.)
7 (15.4)
Tool change time (tool to tool)
 
7.5 sec
Tool change time (chip to chip)
 
8.1 sec
Method of tool selection
 
Address code
Motion
       
Rapid traverse
mm/min (ipm)
X/Y: 20,000 (787) / Z: 18,000 (709)
Cutting feed rate
mm/min (ipm)
1 - 10,000 (0.04 - 393.7)
Transmission
 
Direct drive
Ball screw diameter / pitch
mm (inch)
32 / 10 (1.3 / 0.4)
Feed motor (Fanuc)
nm (ft/lb.)
X/Y: 12 (8.9) / Z: 22 (16.2)
Max. thrust
kgf (lb.)
X/Y: 1773 (3909) / Z: 3251 (7167)
Positioning accuracy*
mm (inch)
+/- 0.005 (0.0002)
Repeatability accuracy*
mm (inch)
+/- 0.0025 (0.0001)
Coolant System
  
Coolant tank capacity
L (gal)
160 (42)
Coolant Flow
L/min (gal/min)
150 (40)
Machine Size
    
Floor space (w/o chip conveyor)
mm (inch)
W: 1850 (72.8) x D: 2032 (80.0)
Height**
mm (inch)
2373 (93.4)
Weight
kg (lb.)
2500 (5511)
2550 (5622)
Door opening
mm (inch)
640 (25.2)
Power Requirements
  
Electrical
220V / 60 Hz
3 Phase / 15 KVA
3 Phase / 18 KVA
Air
 
5 CFM @ 100 ps
Shipping Size
  
Drawer or spiral chip conveyor
inch
84 x 90 x 100
Belt type chip conveyor
inch
128 x 90 x 100
 
* Proper foundation and environmental controls are required
 
** Overall height can be reduced to fit through a 78” door opening by removing the “Z” axis motor.

 
Standard Features and Accessories
Hardened and Ground Box Ways
All guide ways are induction hardened then precision ground
Meehanite Cast Iron
Meehanite cast iron is used on all structural components.
Finite Element Analysis (FEA) is used to optimize the structure for rigidity.
No Table Overhang
A wide saddle fully supports the worktable throughout the travel.

Base Casting
The base is a rigid one piece casting. Heavy internal ribs are used to achieve maximum stiffness.

 
Precision Hand Scraping
All mating surfaces are precision hand scraped to increase the flatness and improve geometric accuracy (straightness and squareness) of the whole assembly
Scraping the base casting where the column mounts is shown

Turcite B
Turcite B is bonded to all sliding surfaces. Oil grooves are machined and then it's hand scraped to produce an excellent bearing surface.
 
Note that even the mounting surfaces for the ball screw nut are hand scraped. This assures that it is square to the ball screw and guideways
 
Underside of worktable is shown

Ball Screws
Ball Screws Each axis is driven by a high precision double-nut ball screw that is centered between the guide ways. The ball screws are pretensioned and anchored at both ends with angular contact thrust bearings.
 
Double-anchored and double-nut ball screws greatly increase machining rigidity and allows for much heavier cuts. Ball screws using single nuts or ones that are not pretensioned and anchored at both ends will have much greater play and backlash which can lead to problems with chatter and accuracy.
 
Axis Drives To reduce backlash, all axes are connected directly to Fanuc A.C. digital servo drive motors without the use of gears or belts

Fanuc Spindle Motor
Fanuc Spindle Motor
The Fanuc spindle motor specifies horsepower during continuous operation and maximum power for 15 minutes. Torque is rated for 15 minutes of operation (see Standard Machine Specifications above).
 
Many other builders only give a “Max” power ratings, with no time length given. This is the estimated maximum power for only 1 minute or less. Typically these motors continuous power and torque rating are less than 1/2 of their stated maximum.

Separate Roll Out Coolant Tank
A large separate roll out coolant tank is used to prevent heat in the coolant from transferring to the machine base casting.
 
42 gallon capacity
 
Coolant tank with standard chip bin is shown

Flood Coolant
Flood Coolant
High pressure flood coolant with adjustable nozzles is standard

Chip Coolant Flush System
To keep chips from building up inside the machine enclosure, coolant is pumped from the sides (inside the enclosure) to flush chips down to the chip conveyor or chip basket

Large Side Doors
Both sides of the machine enclosure have large removable doors. Long workpieces can be loaded through the sides. The door openings are large enough to allow full “Y” axis travel with long workpieces extending through the sides

Air Reservoir Tank Automatic Lubrication System
Air Reservoir Tank
An air reservoir tank with alarm is used to stabilize the incoming air pressure and volume.
Automatic Lubrication System
Automatic lubrication with alarm is provided to all ways and ball screws. Lubrication oil is delivered by metered piston distributors to precisely control the volume of oil.

Fanuc 0i-Mate MD CNC Control
The new Fanuc 0i-Mate MD CNC control comes with a 8.4” color LCD, a new user interface, more memory, 12 block high speed look ahead function and a faster processor. RS232 port is also included
 
4 Spare M Codes
4 spare (user definable) M codes are included. These can be used for auxiliary equipment such as an indexer that require communication with the CNC control.

Remote Jog Handle
Remote Jog Handle
A hand held “Manual Pulse Generator” lets each axis move in increments of x1, x10 or x100 for easy fixture or part alignment.
   
Fanuc 0i-Mate MD Control Included Functions
•  8.4" color LCD display with tool path graphic
•  32 bit microprocessor
•  PCMCIA Card Slot
•  Part Program storage length: 512 Kbyte
•  4 spare “M” functions
Controlled Axis
•  Rigid tapping
•  3 simultaneously controllable axes (max)
•  Least programmable increment: 0.0001"
•  Mirror image
Operation
•  Inch/metric conversion
•  MDI operation
•  DNC operation
•  Program number search
•  Sequence number search
•  Dry run •  Single block
•  Retraction for Rigid tapping
Interpolation functions
•  Exact stop
•  Circular interpolation by radius designation
•  Helical interpolation
•  Thread cutting, synchronous cutting
•  Skip (G31)
•  High speed skip
•  Reference position return (G27-G30)
Feed function:
•  Rapid traverse override
•  Feed per minute
•  Feed per revolution
•  Cutting feedrate clamp
•  Automatic acceleration / deceleration
•  Feedrate override
•  Jog override
•  Automatic acceleration / deceleration
•  AI advanced preview control (12 blocks look ahead)
Program input:
•  Tape code: EIA, ISO Automatic recognition
•  External memory and sub program calling function
•  Absolute/incremental programming (G90, 91)
•  Decimal point programming
•  Coordinate system setting (G92)
•  Work coordinate systems G52-59 (Fixture Offsets)
•  Work Coordinate system additional (P1 P48)
•  Programmable data input G10
•  Subprogram call - 10 folds nested
•  Custom Macro B
•  Canned cycles for drilling, boring, and tapping (G73, 74, 76, 80-89)
Tool function / Tool compensation:
•  Tool function T8 digit
•  Tool offsets pairs (400 pairs)
•  Tool length offset (G43, 44,49)
•  Tool offset memory C
•  Tool radius/Tool nose radius compensation
•  Tool length measurement
•  Automatic tool length measurement
•  Tool life management
•  Extended tool life management
Accuracy compensation functions
•  Backlash compensation
•  Backlash compensation for each rapid traverse and cutting feed
•  Stored pitch error compensation
Editing operation
•  Number of registrable programs: 400
•  Program protect
•  Background Editing
•  Extended part program editing
•  Password function
Standard operation features
•  Keyboard type manual data input (MDI)
•  JOG feed
•  Manual pulse generator
•  Spindle speed override
•  Run hour and parts count display
•  Input/output interface (RS232C)
•  Status display
•  Clock function
•  Current position display
•  Alarm display
•  Alarm history display
•  Operator message history display
•  Help function
•  Actual cutting federate display
•  Program comment display
•  Run hour and parts count display
•  Actual cutting feedrate display
•  Display of spindle and T code at all screens
•  Self diagnostic functions
•  Maintenance information screen
•  Periodic maintenance screen
 
SV-2414 Series Standard Equipment
CNC Control:
•  Fanuc 0i-Mate MD with 8.4” color LCD
•  Remote jog handle (MPG)
•  All Fanuc motors & drives
•  AI advanced preview control (12 blocks look ahead)
•  PCMCIA memory card slot
•  RS232 port
•  4 spare M codes
Spindle
•  CAT-40 taper
•  Model SV-2414: 8,000 rpm / 15 hp
•  Model SV-2414S: 10,000 / 15 hp
Automatic Tool Changer:
•  Model SV-2414: 10 station (armless type)
•  Model SV-2414S: 16 station (armless type)
Coolant System:
•  42 gallon roll out coolant tank
•  Flood coolant system
•  Base coolant flush system (internal chip wash)
Machine Construction
•  All Meehanite cast iron structural components
•  Precision hand scraping on all structural components
•  Full metal enclosure with removable side doors
•  Full metal way covers
•  Hardened & Ground Box Ways on all Axes
 
•  Double Anchored, Pretensioned, Double Nut Ball Screws
 
•  Rigid Tapping
 
•  Auto-Lubrication System with Alarm
 
•  Halogen Work Light
 
•  Air Reservoir Tank with Alarm
 
•  3 Tier Status Light
 
•  Tool kit
 
•  Leveling bolts and pads
 
•  Fanuc control and operator manuals
 
•  Warranty
  • Machine : One year parts and labor
•  Fanuc control and motors: Two years parts and labor
 
 
     
SV-2414 Mini Mill with Fanuc 0i-Mate MD
$45,990.00
     
 
     
SV-2414S Super Mini Mill with Fanuc 0i-Mate MD
$48,990.00
     
General Notes: Equipment, specifications and materials are subject to change until order is accepted by Sharp Industries. Pricing is valid for 30 days
   
Delivery:
If not in stock, 4 weeks
   
F.O.B.:
Gardena, Ca. U.S.A.
 
Available Optional Accessories*
Machine Options
BT-40 tool (replacing CAT-40)
$550.00
Spiral type Chip Conveyor
$1,540.00
Flat type (belt) Chip Conveyor
$3,190.00
Spindle chiller for SV 2414 S
$ 2,850.00
Rotary Table Options**
Tsudakoma 6” Indexer: Model RZ-160 with TPC-Jr Controller •  0.001 deg command unit. Includes cables, AC servo motor.
$11,440.00
*Price does not include labor, traveling or shipping charges    
 
 
 
 
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Updated 22 May, 2012
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